Bachelor of Automation, Information and Control systems

2015 - 2019

Technical University of Sofia

• Pneumatics
• Electropneumatics
• Robotics
• Information and measurement systems

Manufacturing Engineer

2023 - Present

Hanon Systems

• Analyzed and optimized production processes to ensure safety and maximize Overall Equipment Effectiveness (OEE) while reducing costs and achieving world-class quality standards.
• Designed and modified production line layouts, improving material flow, ergonomics, and waste reduction using Lean Manufacturing principles.
• Applied structured problem-solving tools (Ishikawa, 5 Why, 8D) and Six Sigma methodologies to identify root causes and drive continuous improvement.
• Conducted Design of Experiments (DOE) to validate process changes and optimize critical parameters for quality and efficiency.
• Led Lean and 5S initiatives, enhancing material handling, line configuration, and workplace safety.
• Developed and maintained FMEAs and Control Plans in compliance with APQP and customer requirements.
• Managed Engineering Change Orders (ECOs) for new product launches and process improvements.
• Ensured technical readiness of production equipment, including documentation and preventive maintenance planning.
• Directed project management activities, coordinating layout changes, equipment procurement, and process optimization.
• Conducted time studies and capacity planning to align production capabilities with demand forecasts.

Process Engineer

2020 - 2023

Kostal Bulgaria Automotive

• Analyzed and optimized production processes to ensure safety and maximize Overall Equipment Effectiveness (OEE) in a cost-effective manner.
• Developed and modified line layouts, improving material flow, ergonomics, and waste reduction using Lean Manufacturing principles.
• Applied structured problem-solving techniques (Ishikawa, 5 Why, 8D) and Six Sigma methodologies.
• Led Lean and 5S initiatives, material handling improvements, and safety procedures.
• Created and maintained FMEAs and Control Plans; processed Engineering Change Orders (ECOs).
• Managed technical documentation for production machines and preventive maintenance.
• Directed project management activities, including equipment capacity planning and time studies.
• Supported audits for compliance with TS, PPAP, and AIAG standards.

Automation Engineer

2020 - 2022

Kostal Bulgaria Automotive

• Maintained and optimized production lines, ensuring minimal downtime.
• Adjusted and created camera visual inspections for quality control.
• Improved PLC programs (Beckhoff, Wago) and robot programs (Mitsubishi, Stäubli, UR, Fanuc).
• Collaborated on special projects to enhance automation efficiency.

Automation Technician

2019 - 2020

Kostal Bulgaria Automotive

• Performed preventive maintenance and troubleshooting on production lines.
• Adjusted camera visual inspections and executed pneumatic/electronic upgrades.
• Worked on mechanical, electrical, pneumatic, and computerized systems.
• Supported special projects to improve production reliability.

Maintenance (Internship)

2018 - 2019

ABB Bulgaria

• Supported Maintenance Engineers in troubleshooting and maintaining industrial systems.
• Monitored availability of spare parts and materials required for repair works.
• Worked on mechanical, electrical, pneumatic, and computerized systems.
• Prepared technical documentation for operation and maintenance procedures.
• Performed pneumatic and electronic upgrades to machines.

Certifications